How to reasonably design the assembly line of intelligent assembly line manufacturers?

Intelligent assembly line is to realize the production of products by using machines and equipment that can process, detect, load and unload and transport automatically to form a highly continuous and fully automated production line. it is developed on the basis of continuous assembly line and is an advanced form of production organization. 

On the basis of understanding the types of intelligent assembly line, understanding the applicable conditions of assembly line production is also a necessary lesson for assembly line design. 

The intelligent assembly line of intelligent assembly line manufacturers can subdivide or merge each process of product production, and the time of each process is equal to the beat or an integral multiple. 

The building and production area of the factory building is large enough to install assembly line equipment, process equipment and transportation devices. 

The product output of the enterprise should reach a certain quantity to ensure that the working places of the assembly line can be fully utilized. 

The product structure is basically stereotyped, and has good processability and interchangeability. 

The variety of products is stable, and they are needed in large quantities for a long time. 

Raw materials and collaborative parts must be standard, standardized and can be supplied on time.

(1) Technical design. 

Technical design includes the formulation of process routes and process regulations, the design of special equipment, the modification of equipment, the design of special fixtures, the design of transport devices, and so on. 

(2) organizational design. 

1 beat is the interval between two identical products before and after the production of the assembly line, and it is the basis of the assembly line design. 

2 when the calculation beat is small and the output volume is also very small, it is more convenient to transport in batches. 

In that case, the time interval between the sequential production of two batches of the same product is called rhythm. 

(3) the number of equipment on the assembly line. 

In order to ensure the continuous movement of products on the assembly line, the number of equipment in each process should be equal to the ratio of processing time to the rhythm of the assembly line. 

4equipment load coefficient. 

The load coefficient of the equipment indicates the degree of utilization of the equipment. 

(5) the number of assembly line personnel. 

(6) the speed of conveyor belt. 

The selection of intelligent assembly line is combined according to the product technical requirements and assembly process methods. 

Automatic assembly line is a small classification under intelligent assembly line. 

The intelligent assembly line is a kind of conveying equipment linked by some material handling equipment, which is used on the continuous production line. 

Intelligent assembly line is not only a special product-oriented layout, but also an important assembly line equipment production technology. 

Selecting the process equipment and tooling suitable for the intelligent assembly line layout can not only improve the production efficiency and reduce the manufacturing cost, but also rationalize the assembly line layout process.