What are the factors that affect the layout of assembly line equipment?
1. Product.
The design of product structure and assembly process is the most important consideration in the design of assembly line equipment.
Analyze and study the product structure and put forward some suggestions on how to improve the product structure, which can greatly simplify the assembly production process.
two。.
Equipment.
The selection of assembly process equipment is determined according to the product technical requirements and assembly process methods.
The correct selection of process equipment and tooling can not only improve the production efficiency and reduce the manufacturing cost, but also rationalize the layout of assembly line equipment.
The problems to be considered when selecting process equipment include: product production program; product quality requirements; the advanced nature of equipment; the reliability of equipment; the price of equipment; the utilization rate of equipment; the safety of equipment; the convenience of equipment maintenance.
3. Personnel.
People are not only one of the factors of production, but also living factors, and they are highly mobile, so they need to be trained to meet the requirements of the job.
When arranging assembly line equipment, it is necessary to consider good and safe working conditions and create a better working environment, which is helpful to improve labor enthusiasm.
4. Logistics and Transportation
The flow of materials is accomplished by transportation.
Material transportation is essential in the factory, we should choose an economical and reasonable mode of transportation.
We can draw such a concept: the amount of material movement depends on its production factors, the layout of assembly line equipment must ensure the shortest distance of material flow, and always flow to the end point of product assembly, and establish a control system to ensure the flow of materials.
5. Mode of production.
The mode of production is an aspect that needs to be considered in the design of assembly line equipment, and the following points should be made clear in determining the mode of production: the production program; the working system, which here refers to the working shifts and working hours of each shift; the type of production line, it is necessary to consider the use of automatic line or assembly line production, single machine production or machine group production; management mode refers to the management methods, systems and regulations stipulated in ensuring production.
6. Warehousing and ancillary facilities.
The material flow always goes to the end of the assembly process, but whenever the material is interrupted, it will stop production and wait for the material.
Therefore, it is necessary to retain a certain amount of reserves to ensure the flow of material flow, which is economical and reasonable in maintaining production and balancing process capacity.
In order to solve the problem of reserve, it is necessary to establish the necessary storage warehouse and storage place.
In addition, auxiliary equipment provides maintenance and services for production, and also plays an important role in production.